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3D Printing in Orthopaedic Surgery, Felasfa M. Wodajo, M.D. Musculoskeletal Tumor Surgeon Sarcoma Center

April 16, 2019

The CT Scan

Advances in 3D metal printing and computer modeling are pushing the frontiers of orthopaedic reconstruction. Many of these advances are detailed in a new book co-edited by Dr. Felasfa Wodajo, Orthopaedic Oncologist, Virginia Cancer Specialists (Fig 1). As a musculoskeletal tumor surgeon, Dr. Wodajo often encounters challenges for which there are no readily available solutions. 3D printing has been instrumental for some of these patients. Two examples are shown here.

Portrait of Felasfa M. Wodajo, MD
Fig 1. Recently published book co-edited by Dr. Wodajo. 3D Printing in Orthopaedic Surgery

The first example is a woman who underwent knee surgery at an outside hospital that left one half of her femur destroyed, causing her continuous pain. The standard solution would be removing and replacing her entire distal femur and knee joint. Instead, Dr. Wodajo worked closely with engineers to design an implant that precisely replaced the damaged portions of her femur, leaving the rest of her knee joint intact (Fig 2). With her pain relieved, she has returned to work.

Sarcoma Mailer 2019 Fig 2The second example is a 10 year old boy with osteosarcoma of his femur. Pediatric patients with bone sarcomas often present the greatest surgical challenges. In the cases where tumor approaches the joint but spares a small segment of normal bone, 3D printing allows for creation of a custom prosthesis that preserves the child’s native knee joint (Fig 3). As the child grows, the mid portion is replaced with an expandable component. Compared to replacing the femur and knee joint with a metal prosthesis, the difference in function is dramatic.

These examples show how creative solutions to real patient problems can be achieved using 3D printing.

Figure 3 Sarcoma Mailer

Sarcoma Basics

Did you know that sarcomas represent about 1% of all malignancies? For this reason, they are rarely suspected and often misdiagnosed. Sarcomas can occur in bones or soft tissues. It is important that patients with suspected or known sarcomas be referred immediately to specialists with experience in diagnosing and treating these tumors.

Virginia Cancer Specialists Sarcoma Center

The Virginia Cancer Specialists Sarcoma Center provides expert surgical, medical and radiation oncology care for primary bone and soft tissue cancers in adult and pediatric patients. Our sarcoma team includes a nurse coordinator, who guides patients through treatment while providing education and psycho-social support, as well as staff members who help expedite office, biopsy and surgical scheduling.

Now seeing patients in Fairfax, VA and Rockville, MD., to schedule an appointment, see here.
On a Factory Team of Scientists in Sterile Protective Clothing Work on a Modern Industrial 3D Printing Machinery. Pharmaceutical, Biotechnological ...

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About Virginia Cancer Specialists

Virginia Cancer Specialists, the largest private cancer practice in Northern Virginia, was recognized in 2024 and 2025 as the #1 physician practice in Virginia with the most Castle Connolly top doctors in cancer care and across all medical specialties. It features a world-class treatment team fighting cancer and diseases of the blood, offering access to the most current treatment protocols, clinical trials, and comprehensive care. Its fully staffed, comprehensive clinical research program also includes a dedicated research facility for Phase I clinical trials—the Virginia Cancer Specialists Research Institute, the largest of its kind in the Mid-Atlantic region. The practice offers medical oncology, radiation oncology, musculoskeletal tumor surgery, breast surgery, thoracic surgery, genetic counseling, palliative care, oncology nurse navigators, oncology infusion nurses, oncology pharmacists, social workers, dietitians, and laboratory technicians. Virginia Cancer Specialists is part of The US Oncology Network. This collaboration unites the practice with more than 1,400 independent physicians and research and data from thousands of cancer patients in clinical trials across the country. Virginia Cancer Specialists also participates in clinical trials through US Oncology Research, which has played a role in more than 100 FDA-approved cancer therapies. For more information, visit USOncology.com. For more information about Virginia Cancer Specialists, visit: VirginiaCancerSpecialists.com

The Network is supported by McKesson Corporation, a global leader in healthcare solutions.

SOURCE Virginia Cancer Specialist

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